Technical Hoses & Specialty Hoses with Circular Engineering

Technical Hoses & Custom Solutions for Specific Applications

Do you suspect that off-the-shelf products are technically or economically inadequate, or that they don’t offer optimal performance and safety? Then our engineering services are exactly what you need! Technical hoses and specialty hoses are required when standard solutions reach their limits. The Masterflex Group develops custom-engineered hose and connection solutions for demanding applications—high-performance, cost-effective, and, upon request, incorporating a circular design approach. This results in customer-specific product solutions that combine technical performance with circularity. 

Become a project partner!
 

The Masterflex Group is your development partner for technical hoses and specialty hoses that are precisely tailored to your application. Whether it’s special media resistance, high abrasion protection, complex installation scenarios, or specific regulatory requirements: We develop customized hose and connection solutions for industry, medical technology, aviation, and many other sectors.

Upon request, we take a forward-thinking approach right from the development process—toward circular solutions, cradle-to-cradle principles, and circular product design.

Inspiration: Development Solutions

 

We will only be able to assert ourselves in the market if we continue to be convincing as an innovator by knowing the needs of our customers at an early stage and offering suitable solutions.

Torsten Gebhardt, Director Product and Sector Management Industrial Technology, Novoplast Schlauchtechnik GmbH, Masterflex Group

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Pneumatic and media-conducting tubes - Precise assemblies as ready-made tubing sets

Success in the context of a customer project in textile machine construction. Instead of individual plastic tube, Masterflex supplied fully assembled tubing sets, ready to use! The result: significant time and cost savings for the customer and freed up capacity for their employees.

Find out more about the product example of precisely fitting pneumatic and fluid tubes (molded tubes as an assembly) and the advantages over roll goods - now in the free handout Pneumatic & media-conducting special tube sets. In industrial applications in which pneumatics and fluid technology play a central role, special solutions are increasingly the preferred alternative to standard solutions. Complex motion sequences and tight installation situations require increasingly flexible tube solutions. Let us advise you without obligation!

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Certified food hose and hose development for the food & pharmaceutical industries made of plastic

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Certified hose systems - development solutions

Special tube developments for food & pharma

We combine certified food tubes with compliant connection technology for maximum hygiene and functionality. Precise transitions are crucial, especially when transporting abrasive media or liquids. Inaccurate connections encourage material residues and increase the risk of bacterial contamination. Our technology ensures total freedom from dead space: smooth, seamless transitions minimize residues and ensure efficient production.

Do you need customized tube systems? Our experts are at your side - arrange a consultation today!

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Automotive hose/tubing sets as a special solution Novoplast Schlauchtechnik and Masterflex SE develop tubing sets as a special solution. Pneumatic hoses automotive

Development of tube sets - pneumatic tubes for the automotive industry

Ready-to-install Novoplast tube technology Pneumatic tubes for greater efficiency in automotive series production!

As part of an automotive project with an automotive supplier for vehicle interiors, the Masterflex Group has once again demonstrated its expertise in individual system solutions. The requirement: a ready-to-install pneumatic tube solution as an assembly set for seat systems. The result: a noticeable increase in efficiency during assembly and significant time savings. 
This Masterflex Group pneumatic tube solution was precisely tailored to the application - including integrated connectors, markings and protective components. The project shows how engineering services can optimize industrial processes in a targeted manner.

ContactHandout Special Solutions Automotive

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The world's first cradle-to-cradle compliant spiral tube!

We present a cradle-to-cradle compliant tube prototype made of biodegradable polymer. Further development steps include the selection of environmentally friendly adhesives, additives and wire solutions. The current prototypes will now be made ready for series production and will gradually expand and transform the product range.
Further details in the explanatory video. Customers and interested parties are invited to become part of this pioneering solution at an early stage. 

Let us advise you!

Yes, arrange a consultation Vision Hero@Zero

Giovanni Rossi, Segment Leader Semicon bei Masterflex Group, Schlauchentwickler - Innovation PU-Mehrfachschläuche Engineering Solutions

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Special multiple tubing packages for air ducting in highly sensitive systems

Introducing: modularly configurable PU multiple tubing assemblies with material-locking connections (partial axial welding), manufactured under clean room conditions in accordance with DIN EN ISO 14644-1 on modern high-tech assembly surfaces. Developed for highly sensitive sectors such as the semiconductor industry and biopharmaceuticals.
The solution for compact plant systems: maximum process reliability, application-based product design and optimum adaptation to the machine architecture - for maximum efficiency and performance in sensitive applications.

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Why Masterflex Group Is the Right Development Partner for Specialty Technical Hoses

What does “Circular Engineering” mean at the Masterflex Group? Circular Engineering means developing hose and connection solutions in such a way that material selection, abrasion resistance, recyclability, and reintegration into technical cycles are taken into account as early as possible in the product design process.
As the global market leader, the Masterflex Group combines decades of engineering experience with deep material expertise, the synergies and strength of an entire corporate group, and a clear vision for the future.

Your benefits with us as your specialty hose engineering partner:

  • Extensive expertise and an extremely broad standard portfolio of hose systems
  • Specialist in the development of custom hoses and tailored connection solutions
  • Experience in processing over 450 plastics
  • Expertise derived from more than 120,000 product variants
  • Extensive application knowledge across various industries and specialty markets
  • Industry pioneer in the development of circular solutions and cradle-to-cradle-oriented concepts
  • Collaborative project work from concept to series production
  • State-of-the-art production facilities and equipment 

If you’re looking for a trustworthy, solution-oriented development partner who combines customized hose and connection solutions with in-depth technical expertise and a circular mindset, you’ve come to the right place.
 

Get advice now!

Submit your contact request regarding Circular Solutions to Masterflex

Product Manager Torsten Gebhardt really knows his stuff!

Would you like to implement a custom hose design, or do you need a specific type of plastic for your hose application? 

Get in touch—we love technical challenges! 

Torsten Gebhardt, Masterflex Smooth Tube Product Manager

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Frequently Asked Questions About Circular Solutions Engineering Services

  • What are technical hoses and specialty hoses?

    Technical hoses and specialty hoses are hose solutions designed for industrial applications with specific requirements. They are used when standard hoses are insufficient in terms of media resistance, temperature, pressure, abrasion resistance, flexibility, installation space, or regulatory requirements. The Masterflex Group develops suitable hose and connection systems, ranging from production-ready solutions to custom solutions tailored to the customer’s needs.

  • When is a specialty hose a better choice than a standard product?

    A custom hose is a good choice when a standard product cannot technically meet the required performance, safety, or service life standards, or is not the most cost-effective solution. Typical reasons include aggressive media, high abrasion, extreme temperatures, complex installation scenarios, stringent hygiene requirements, or specific regulatory approvals. Technical hoses and specialty hoses allow these requirements to be specifically incorporated into the product design. If you need more inspiration, visit our Development Solutions website and the Masterflex Group YouTube channel, where you’ll find many spotlight videos and success stories about custom solutions.

  • For which industries does the Masterflex Group develop technical hoses?

    The Masterflex Group develops technical hoses and specialty hoses for, among others, the machinery and plant engineering, medical technology, food industry, automotive, aerospace, and chemical sectors, as well as other industrial and specialty markets. In doing so, the hose, connection technology, and, where applicable, other components are considered as a coordinated system.

  • Which properties of specialty hoses can be customized?

    Depending on the application, technical hoses and specialty hoses can be designed with specific characteristics such as material, geometry, nominal diameter, wall thickness, flexibility, abrasion resistance, pressure and temperature resistance, and connection solutions. Requirements related to electrical properties, transparency, color, laser engraving, markings, recyclability, surface texture, or regulatory compliance may also be part of the development process.

  • What does "circular engineering" mean in the context of technical hoses?

    Masterflex SE is a pioneer in circular engineering within the hose industry, which means incorporating circularity right from the development stage of technical and specialty hoses. This includes selecting suitable materials, reducing or assessing abrasion, designing products to be as easily separable as possible, and providing options for reuse, recycling, and reintegration into technical cycles. In this way, technical performance can be combined with a more sustainable materials strategy.

  • How does the Masterflex Group support OEMs, engineers, and technical distributors in the development process?

    Masterflex SE works in partnership with clients to support projects from the initial requirements phase through design, material selection, and prototyping, all the way to testing and production readiness. This is based on experience with more than 450 plastics, over 120,000 product variants, and comprehensive expertise in various manufacturing processes and markets. Technical distributors remain key partners in identifying practical requirements early on and working together to translate them into viable solutions. The German corporate group boasts an exceptionally extensive global network.

  • Can industrial hoses be supplied as complete hose systems?

    Yes. Technical hoses and specialty hoses can be supplied as complete hose systems with suitable connectors, flanges, clamps, gaskets, and fitting components. Ready-to-install hose assemblies and custom hose sets are also available upon request. This reduces the number of interfaces, simplifies procurement and installation, and provides a clearly coordinated solution for the specific application.

  • Why is the Masterflex Group an experienced development partner for safe hose solutions?

    The diversity of our fields of application provides us with experience that translates directly into safe hose solutions. Whether in the automotive, food, mechanical engineering, medical technology, aerospace, or other specialized markets: The Masterflex Group develops hose assemblies and connection solutions for demanding applications with a wide range of requirements.

    For years, we have been a trusted supplier and development partner to numerous well-known brands, international industrial companies, and leading manufacturers. And for good reason: We combine in-depth material knowledge, broad industry expertise, and engineering competence to create solutions that are technically sound, economically viable, and reliably effective in practice.

MASTERFLEX – Technische Schläuche & Verbindungen

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MASTERFLEX – Technische Schläuche & Verbindungen
MASTERFLEX – Technische Schläuche & Verbindungen