Scope of Possibilities for Sustainable Industrial Hoses

A Platform for Circular Solutions of the Future! Learn how Masterflex Group combines high performance, circularity, and resource efficiency in product design.

Products andMaterial Cycles

 

Circular Solutions for Sustainable Industrial Hoses

Are you looking for a space for engineering innovation that’s perfectly tailored to your application?
Our hub for circular solutions of the future is where early adopters develop and advance circular solutions. 

Join us! Sustainable industrial hose solutions that are also cost-effective? That’s what we’re aiming for! These Masterflex Group Engineering Services represent the next step in the evolution of industrial hose systems: from traditional high-performance hoses to circular, resource-efficient product and service concepts.

With our corporate strategy Hero@Zero—the consistent reduction of material consumption and CO₂ emissions across the entire life cycle—we have big plans. More sustainable industrial plastic hoses? It works! 

The need for real innovation has never been greater. We can develop high-quality, healthy and circular alternatives that are beneficial for people and nature. A positive future is possible! Let's get started!

Michael Braungart, Managing Director BRAUNGART EPEA - Internationale Umweltforschung GmbH, Hamburg

The Future of Hose Systems: Circular Economy at Masterflex Group

As a manufacturer of sophisticated plastic solutions, we are committed to material efficiency and recyclability. At the same time, regulatory requirements are making the circular economy an increasingly important differentiator. Our customers in industries such as aerospace, mechanical engineering, automotive, chemicals, life sciences, and semiconductors are themselves under significant pressure to achieve sustainability. 

We create real added value by providing more durable, repairable, and recyclable solutions, such as sustainable industrial hoses. Is this exactly what you’re looking for—or a topic for the future? Get in touch with us!

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Sustainable Hose Systems for Industrial Applications

Industrial companies are under increasing pressure to make their supply chains and products more sustainable. Circular Solutions address precisely this shift: They combine high technical performance with circular product design.

In this context, sustainability is viewed not as an afterthought, but as an integral part of product development—from material selection to reintegration into the production cycle.

PTFE and PFA Hoses for Conveying Metal-Sensitive Substances

Safe Plastic Hoses for Conveying Metal-Sensitive Substances

When handling metal-sensitive substances, maximum media compatibility and a particularly inert material base are essential. PTFE and PFA hoses support safe and gentle media handling in these applications because they can be designed for high-purity and sensitive substances and minimize the risk of undesirable interactions in the process. In the chemical and pharmaceutical industries, certified raw materials such as Teflon™ and COAs are a given for us. We are distinguished by our in-depth understanding of biopharmaceutical and biotechnological applications and our close collaboration with OEMs and end users throughout the entire product lifecycle.

 

Storage and Cooling Systems in the Pharmaceutical Industry

Fluid Transfer for Storage and Cooling Systems in the Pharmaceutical Industry

In storage and cooling systems used in the pharmaceutical industry, liquids and sensitive media often need to be transported stably under constant temperature conditions. PTFE and PFA hoses for the chemical and pharmaceutical industries offer a robust solution when chemical resistance, temperature tolerance, and long-term process reliability are required in cooling or supply systems. For tight installation spaces or specialized applications, we design and manufacture customized solutions for you.

FEP Tubing – for Chemical and Pharmaceutical Applications

Safe Media Handling with High-Performance FEP Hoses

FEP hoses from the Masterflex Group are ideal for applications in which chemical and pharmaceutical media need to be transported safely, transparently, and in a controlled manner. They offer advantages in process monitoring, flexible integration into systems, and media handling that requires clean, stable handling.

Connection of Filter Units and Ventilation Systems

Advantages of PTFE, HP-PFA, and FEP hoses over stainless steel pipes

  • Unlike stainless steel, the risk of biofilm formation is very low
  • No welded seams, resulting in fewer microbiological weak points and extremely low extractables
  • No sight glasses required, as translucent tubing makes process media visible
  • Greater flexibility for plant retrofits and new generations
  • No metal ions
  • Reduced cleaning and maintenance requirements (CIP)
  • Reduced contamination risks due to homogeneous inner surfaces
  • Faster installation and easier validation

FEP Tubing Application Example: Filling Generic Drugs

Manufacturer of plastic tubing for the filling of pharmaceuticals and generic drugs

Every cleanroom and laboratory application has different requirements regarding bend radius, air volume, pressure conditions, temperature behavior, hygiene, and integration with existing systems. When filling pharmaceuticals or generic drugs, fluids must be precisely and reliably conveyed to the filling point under hygienically controlled conditions. FEP-based hose solutions from APT, a subsidiary of the Masterflex Group, stand out in this context due to their chemical resistance, transparency, and ease of integration into sensitive filling systems—qualities that are particularly relevant in pharmaceutical packaging and filling environments.

Connecting Tanks, Modules, and Dosing Points

Connecting Tanks, Modules, and Dosing Points—PTFE Tubing and More

Wherever tanks, dosing modules, analysis points, or transfer stations are connected to one another, hose systems with high adaptability and reliable fluid handling are required. PTFE and PFA hoses support such applications thanks to their versatility in complex fluid systems within the chemical and pharmaceutical industries. Furthermore, PTFE hoses—that is, extruded hoses without a metal spiral—impress with their extremely low coefficient of friction and high mechanical strength at high temperatures. 

Cleanroom Hose Systems - Fluoropolymer Solutions for Sensitive High-End Applications

With Teflon™ Diamond—High-Purity PFA Tubing for High-End Applications

APT, a valued member of the Masterflex Group, develops customized high-purity fluoropolymer solutions. PFA tubing is characterized by its high chemical resistance, purity, and temperature stability. They are used in fields such as the chemical, pharmaceutical, semiconductor, and laboratory industries, where reliable materials are crucial. APT offers a wide range of PFA tubing that is precision-manufactured and optimized for use in demanding processes. APT distinguishes between two categories of PFA tubing: Standard PFA tubing offers the highest chemical resistance, purity, and temperature stability and is ideal for demanding applications in the chemical, pharmaceutical, semiconductor, and laboratory sectors. High-purity PFA tubing is designed for critical processes with the highest purity requirements, complies with the SEMI F57-0301 standard, and is used in particular in the semiconductor, photovoltaic, pharmaceutical, and biotechnology industries.

Contact & Consulting on Circular Solutions

The Masterflex Group supports companies with customized consulting on circular solutions for sustainable industrial hoses and system solutions. Together, we analyze the specific application, technical requirements, material flows, and replacement cycles to develop suitable approaches for greater resource efficiency, durability, and recyclability.

The transition to sustainable product lines is practical and step-by-step. The focus is not solely on material selection, but on the entire lifecycle of the hose solution—from technical performance and extended service life to take-back, recycling, or reuse concepts.

Pilot projects can be arranged to ensure a controlled introduction. These enable the testing of Circular Solutions approaches under real operating conditions, the evaluation of technical and economic effects, and the subsequent targeted scaling of implementation.

Examples of Development Solutions

 

Smart sustainability: Masterflex brings consulting into play

Whether it's the use of biodegradable or cradle-to-cradle materials, design or the development of sustainable hose solutions - we now also support our customers in making their products more environmentally friendly.

Arrange a consultation now

 

Contact Request for Development Solutions from Masterflex

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Sales contact

Are you looking for the perfect hose for your particular installation situation or special requirements? We look forward to talking to you! Send us a message or call us at +49 209 97077-9889.

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Frequently Asked Questions About Tubing for the Food and Pharmaceutical Industries

  • What is an FDA-approved food-grade hose?

    A food-grade hose is designed for the safe transport of food, beverages, powders, and pharmaceutical products. It is made from materials approved for contact with food.

  • Why are dead spaces in tubing and connection systems a concern?

    Dead spaces can harbor product residue, moisture, and germs, thereby negatively impacting hygiene, cleanability, and product safety. 

  • When is an antistatic FDA-approved plastic tube a good choice?

    Prevent the "Big Bang" caused by dust explosions! An antistatic FDA-approved plastic hose is particularly useful for conveying powders such as flour, as it safely dissipates electrostatic charges.

  • What is an FDA-approved plastic tube?

    An FDA-compliant plastic hose is a plastic hose made from a material that meets the relevant FDA requirements for food contact. This can include a wide variety of hose types and products. Many hoses also meet other relevant compliance standards.

  • How do I choose the right hose for the food industry?

    The selection depends on the fluid being pumped, the operating temperature, the pressure requirements, the flexibility requirements, and regulatory requirements. Our technical team will be happy to help you find the best solution.

  • Are there antistatic food-grade hoses?

    Yes. Several products in the line feature permanent antistatic properties for safer transport of powders and granules.

  • In which industries are food-grade hoses used?

    The food processing, beverage manufacturing, pharmaceutical production, dairy processing, and packaging industries typically use food-grade hoses.

  • Are Masterflex food-grade hoses approved by the FDA?

    Many products in this series comply with FDA requirements as well as EU Regulation 10/2011 regarding food contact. Please always refer to the respective product data sheet for specific approvals.

  • What is a food-grade hose?

    A food-grade hose is designed for the safe transport of food, beverages, powders, and pharmaceutical products. It is made from materials approved for contact with food.

MASTERFLEX – Technische Schläuche & Verbindungen

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MASTERFLEX – Technische Schläuche & Verbindungen
MASTERFLEX – Technische Schläuche & Verbindungen