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Polyurethane
   
 
PolyurethaneIn 1998, a total of 12.5 mio. tons of polymers were produced in Germany of which the portion of special polymers, among them polyurethane (PU), made up a mere 2.5% or 312,500 tons (1999). Masterflex processes PU in the so-called extrusion process.  
 
Experts estimate that only about 15% of polyurethane applications are used in practice. Polyurethane is a versatile polymer with high innovation potential since it offers an interesting combination of elasticity, durability and resistance to aging across a broad temperature spectrum.

In addition, PU can be modified by adding the most varied of so-called additives. Nanotechnology increases the application spectrum of PU once more by allowing surface treatment which can enhance product quality enormously. Moreover, this makes possible combinations with other compounds. Thus, polyurethane can be likened to a construction kit which allows to create customized solutions.
 

This versatility has caused polyurethane to increasingly replace e.g. steel, PVC or rubber in many industrial areas. This is because the application potential of these traditional materials is largely exhausted. By comparison (see Table Key Advanteges), PU features a number of advantages.
  
In contrast to for example PVC, PU has a number od advantages. It is more flexible, durable and abrasion-resistant to aggressive materials and chemicals. This increases the service life of PU products. In addition, PU processed by Masterflex is not only hard to ignite but in contrast to PVC is entirely free from softeners. Thus, in the event of a fire, no harmful vapours are released.

The advantages of PU over metal are chiefly in its greater flexibility and its substantially lower weight.

But even in comparison to rubber, PU features higher abrasion resistance, a lower specific weight and greater flexibility. Unlike black rubber hoses, PU-made hoses are transparent allowing the user to confirm the media flow visually.

Another point in favour of PU as a material is its environmental compatibility. As a result of generally greater awareness and more stringent environmental protection regulations, also outside Germany, a large potential awaits Masterflex in this field in the future. . 
  
In Medical Technology, polyurethane is valued among other on account of its thrombosis prevention properties. This is particularly important when catheters are inserted into the body and remain there for some time. To prevent platelets from lodging on them and cause clogging, PVC catheters are coated with e.g. heparine to provide an anti-thrombogenic effect. Heparine, however, breaks down rapidly in the body. Polyurethane catheters do not require any special coating. In addition, they offer far better resistance to aging, in other words, they have a longer useful life. Another important advantage is the biodegradability of polyurethane, i.e. it breaks down on its own. This means that a large number of operations still necessary today can be dispensed with in the future  
  
Comparison of materials    
  
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